Digital Twin: Transform MRF & sorting performance End-to-End

Introducing SortFlow AI Mapper, the pioneering Digital Twin software application designed specifically for Material Recovery Facilities (MRFs) and recycling facilities.

This cutting-edge solution harnesses real-time data from the plant, including intelligent systems (optical sorters and AI vision systems), to create a virtual replica of your sorting process.

SortFlow AI Mapper provides support to operations by:
– Continuously monitoring sorting process performance
– Streamlining the analysis of shift performance
– Identifying process bottlenecks and performance degradation
– Automatically tracking plant uptime

SortFlow AI Mapper

Centralised Process Data Hub

SortFlow AI Mapper is designed to gather and normalise data from diverse equipment types within your plant, presenting it in a cohesive representation of your process. This innovative approach simplifies data analysis, allowing for easier identification of correlations between different points in the sorting process. Enhance your operational insights and streamline decision-making with our advanced digital solution.

SortFlow AI Mapper
SortFlow AI Mapper

Performance Insight

SortFlow AI Mapper seamlessly integrates data from diverse equipment sources, allowing you to assess individual equipment performance with precision. Dive deeper into operational efficiency by identifying correlations between equipment performance and output quality degradations. Additionally, pinpoint the root causes of process jams swiftly and effectively.

Shift Performance Monitoring

Efficiently track shift performance by creating detailed shift views and generating comprehensive reports to monitor performance trends over time. SortFlow AI Mapper automatically records plant uptime and facilitates process loss monitoring. Stay proactive with an upcoming alert system that empowers operators to swiftly intervene in the process when needed.

SortFlow AI Mapper
SortFlow AI Mapper

Next-level ML Integration

Having successfully developed and deployed the application prototype in 2023 with the invaluable support of Innovate UK, our upcoming 2024/25 roadmap is set to incorporate Machine Learning technology for enhanced process monitoring, analysis, and recommendations. Anticipate a significant advancement in features with further support from Innovate UK for this next phase of development.

Centralised Process Data Hub

SortFlow AI Mapper

SortFlow AI Mapper is designed to gather and normalise data from diverse equipment types within your plant, presenting it in a cohesive representation of your process. This innovative approach simplifies data analysis, allowing for easier identification of correlations between different points in the sorting process. Enhance your operational insights and streamline decision-making with our advanced digital solution.

Performance Insight

SortFlow AI Mapper

SortFlow AI Mapper seamlessly integrates data from diverse equipment sources, allowing you to assess individual equipment performance with precision. Dive deeper into operational efficiency by identifying correlations between equipment performance and output quality degradations. Additionally, pinpoint the root causes of process jams swiftly and effectively.

Shift Performance Monitoring

SortFlow AI Mapper

Efficiently track shift performance by creating detailed shift views and generating comprehensive reports to monitor performance trends over time. SortFlow AI Mapper automatically records plant uptime and facilitates process loss monitoring. Stay proactive with an upcoming alert system that empowers operators to swiftly intervene in the process when needed.

Next-level ML Integration

SortFlow AI Mapper

Having successfully developed and deployed the application prototype in 2023 with the invaluable support of Innovate UK, our upcoming 2024/25 roadmap is set to incorporate Machine Learning technology for enhanced process monitoring, analysis, and recommendations. Anticipate a significant advancement in features with further support from Innovate UK for this next phase of development.